Choke It – But Don’t Kill It

Choke It – But Don’t Kill It

I learned about the downside of carbureted motorcycle enrichening systems the hard way. In the first instance I loaned my KL-650A to a former riding companion for a long ride in Baja. On the second day he rode the bike hard for 20+ miles with the choke full open. Oil consumption increased dramatically thereafter resulting […]

Dangerous EPA Mandate

Dangerous EPA Mandate

In the good old days before the Environmental Protection Agency got going, motorcycling was in some regards safer. For example; if your carburetor float valve should stick open, the fuel would go through the overflow tube in your carb’s float bowl and end up on the ground. Now it goes into your cylinder and ultimately […]

Oil and/or Filter Changes

Oil and/or Filter Changes

Since I began riding motorcycles in the summer of 1955 there have probably been hundreds of millions of dollars (or more) worth of perfectly good oil filters thrown away at oil change time. How can that be you ask? Simple, because many people believe that if you change the oil you should also change the […]

Springs and Things

Springs and Things

The two best vendor reps I ever dealt with were Mike Henderson formerly of Progressive Suspension (I’ve lost track of him) and Garry Gallagher formerly of Metzeler Tires and now our go to guy at EBC brakes. Back in the 80’s Garry taught me almost everything I now know about motorcycle wheels which to this […]

Buyer Beware

Buyer Beware

I’ve always been amazed by the number of poorly designed and unnecessary components that are sold to KLR650 owners by the aftermarket. Some of the worst are:   The upper subframe long bolt from hell! Before you drill through the welded-in distance collar, look inside your frame’s backbone and you’ll see that the necked down […]

KLR650 Shrinking Fuel Capacity

KLR650 Shrinking Fuel Capacity

The list of problems that I’ve discovered relating to the KLR650 since March 1990 is much too lengthy to deal with in a short article. Most of them I’ve written about in Kawasaki Dual Sport News, Dual Sport News, multisurfacemotorcycling.com and at present on topgunmotorcycles.com, run by Major Todd Vosper, a retired Marine Attack Pilot […]

KLR650’s Forgotten Bearings & 3 Tiny 0-rings

KLR650’s Forgotten Bearings & 3 Tiny 0-rings

It has long been obvious to me that the all important periodic maintenance chart in the factory service manual is ignored by most KLR650 and DR650owners. I recently asked a long-time rider of the KLR650-A when he had last lubed his swingarm and Unitrak lever bearings. His answer should have shocked me but didn’t. Not […]

KLR Subframe Bracing

KLR Subframe Bracing

Henry Nottingham, House of Motorcycles (619 229-7700), stellar parts guy who has been selling me motorcycle parts and accessories for “nigh onto” 37 years recently called and asked if I would try to help “Nick”, a KLR650A traveler. Henry, great guy that he is, didn’t have a #148 KLR650 main jet in stock but wanted […]

Yamaha WR250R

Yamaha WR250R

(Editors Note: As you’ll see in the opening paragraph, this article was meant for publication last summer. We apologize for the delay – we “lost” the article somewhere in the email “ether” but will follow up soon with more articles on the WR!) Our new 2009 Yamaha WR250R was purchased on August 29th 2009 from […]

Rake and Trail is Important

Rake and Trail is Important

Back when Honda announced the coming of the XR400, I was so excited that I told the sales manager at House of Motorcycles (619 229-7700) to please put me at the top of the list. Although I didn’t like the XR400’s proposed rear suspension set-up (harsh ride) or their radial valve head, I figured I […]

Tough in Baja

Tough in Baja

On our latest two-dayer in Baja, Rod Morris and I enjoyed challenging conditions in the mountains. After crossing the border on our KLR650A’s we headed east from Tecate into rather fierce 40 – 50 mph gusting head and crosswinds that would steer your bike for you if you weren’t alert. I stayed in 4th gear […]

KLR650 / DR650 “Carbonmakers”

KLR650 / DR650 “Carbonmakers”

Every time I turn the WR250R key to the on position and hear the fuel pump pressuring the injection system I get the “willies”. Why? Because, to paraphrase Kevin Cameron “Motorcycle fuel injection systems are very reliable, but if one fails, be ready for a long walk”. Fuel injection systems are far more complex and […]

Front End Stabilization

Front End Stabilization

I recently did a “Fuel For Thought” article on our website relating to the difficult dirt road conditions that Rod Morris and I encountered on a recent 300 mile trip in Northern Baja. As I wrote in the article I made some changes to the front end which resulted in improved handling in deep chopped […]

Cold Start-up and Integrated Transmissions

Cold Start-up and Integrated Transmissions

In a recent issue of “Cycle World” magazine, Paul Dean discussed the problem of sticky clutch plates in motorcycles with integrated transmissions and clutches. As Mr. Dean pointed out, damage to shift forks and gears can occur if you do not first “free up” and unstick the steel clutch plates from the fiber ones before […]

Killing Engine Efficiency

Killing Engine Efficiency

As we’ve said many times, don’t expect improved performance, good gas mileage and long engine life if you have increased aerodynamic drag and overall weight followed by over-gearing your big single; especially if that big single has one spark plug like the KLR650 A surprising number of KLR650 riders are still changing from 15/43 (stock) […]

More on the KLR650 Balancer System

More on the KLR650 Balancer System

If you don’t think keeping the balancer chain in a KLR650 engine free of slack is important, just ask Kurt Grife, Jim Bellach, Corby Hall and numerous others what happens when the chain comes off its sprockets. You will at least lose your engine or at worst go down when the rear wheel locks up […]